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The Relationship among FMEA, SOP and Bug List Report
Date:2008-3-31 14:22:55


The role of FMEA
In the early design stage, contribute to the design requirements and design of an objective evaluation of choice, selected to design the replacement program to improve product reliability in safety.

Contribute to the manufacturing and assembly requirements of the initial design.

Provide additional information, contribute to a comprehensive and effective design testing and development program planning

Consider all possible failure mode and effect, contribute to the smooth production.

A clear understanding and recognizing the potential for failure and the corresponding effect size, developed a case of their "clients" to the impact of the potential failure modes are, therefore, to improve the design and development of a test to establish a priority system.

To recommend tracking and risk reduction, the provision of a total open format.

Development, the assembly process, transport and services in the early standards. 

Provide future reference, to contribute to the field of issues, evaluate design changes He developed preliminary designs to market failure analysis. 

Engineers in the design review stage, reported to management in recognition of the organization's efforts to prevent undesirable.

1. The relationship between FMEA and SOP

SOP's full name is STANDARD OPERATION PROCEDURE, the standard operating instructions. Where the manufacturing activities in the process of personnel action, machines that use thermal and folders, material specifications / consumption, processing document operating procedures can be taught as SOP. SOP Note understand best practices, the operator can guarantee that operations in accordance with SOP product quality, and with flexible production requirements.

FMEA is in the production line of (examination of) before, during, the production processes prior assessment analysis and prevention measures, the emphasis on preventive rather than remedial advance the concept of the assembly sequence gradually against testing the reliability of the operations to ensure that the process pass rate. Apart from considering the SOP FMEA listed in the assembly sequence and the potential failure modes, the need for production line assembly line balance to the order of choice for the benefit of the largest capacity utilization, reduce unnecessary waste.

Therefore we can say in product test / of antenatal, FMEA assessment, first, and then based on FMEA line with the balance of considerations, the development of SOP.

2. The relationship between FMEA and Bug List Report

Bug List Report is the product test / volume postpartum against online assembled by the abnormal situation, collect statements. FMEA and stressed by the prior prevention different, but also the potential for FMEA in failure mode to verify, verify whether online by the Bug assembly can take into account in advance and use process control to reduce the failure rate and the Bug List Bug Report in the FMEA can provide a basis for the next update.

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