I. Tips before design 1. Mold materials 2. Moldings 3. Machine choice 4. Basic structure of mold base
II. Major projects of mold design 1. Multi-color injection combinations
2. Sprue system (1) Low injection pressure. (2) Rapid completion of the filling can enhance the production. (3) Product quality is better with uniform injection. (4) To reduce waste and shorten the injection time.
3. Molding equipment: (1) The injection amount of the injection cylinde decides which color the cylinder uses. (2) Hit-rod' s location and hitting route. (3) The water, oil, and the circuit configuration problems on spinning disk. (4) The carrying weight of a spinning disk.
4. Mold base design: core mode configuration design First of all, taking into account the male-die need180-degree rotation, so core mode needs cross-jen symmetrical arrangement, otherwise can not co-casting. (1) Guide pole: to guide the male and female die. It needs to keep coaxiality in the multi-color mode. (2) Back-off pin: as the die needs rotation, it is essential to add spring on back-off pin to fix the push-out board. (3) Locating block: to ensure that the mode base does not diviate as a result of the screw gap. (4) Regulating mass (wearproof block): mainly to adjust z coordinate value error of mode height when matching molds. (5) Push-out machanism: the push-out way design is the same as general mold. (6) Cooling circuit design: the cooling circuit design of mold one and mold two are the same as much as possible. |